INDUSTRIES
Feed Mill & Flour Mill Construction
Design-build contractor for commercial feed manufacturing plants, pellet mill facilities, flour mills, and grain processing operations. Our engineering and construction teams understand the process requirements, equipment interfaces, and operational demands of feed and flour processing — and we build facilities designed to maximize throughput and minimize downtime.
Feed & Flour Capabilities
Processing Facility Construction from Receiving to Loadout
Feed mills and flour mills are among the most process-intensive facilities in the agricultural sector — combining ingredient receiving and storage, precision batching, conditioning, grinding, pelleting or milling, screening, and finished product packaging and loadout into tightly integrated systems where every piece of equipment depends on every other. Getting the facility design and construction right requires more than construction skill — it requires deep process knowledge.
Feed Manufacturing Plant Construction
Complete design-build of commercial animal feed manufacturing facilities including ingredient receiving and storage, batch weighing systems, hammer mills, mixers, conditioners, pellet mills, coolers, crumblers, screens, and finished feed loadout. We engineer layouts for maximum throughput, flexibility for formula changes, and ease of sanitation and maintenance.
Pellet Mill Facility Design & Construction
Pelleted feed is the dominant form in commercial livestock and poultry production. Todd & Sargent designs pellet mill facilities for optimal throughput, pellet quality, and energy efficiency — including the structural steel pellet mill buildings, equipment foundations, roll-through bays, and utility systems required for modern pelleting operations.
Flour Mill Construction
Dry grain milling facilities for wheat flour, corn meal, specialty grains, and other grain-based food ingredients. Our engineering team understands the flow path, equipment sizing, and structural requirements of flour milling operations, and our millwright crews have the precision installation expertise to get milling equipment running right.
Grain Processing Infrastructure
Storage receiving, grain cleaning, conditioning, and surge systems that support processing operations. The quality of feed and flour production depends on the consistency and quality of the raw grain being processed
— and the infrastructure that receives, stores, and prepares grain for processing is a critical part of the system we design.
Ingredient Storage & Handling
Liquid ingredient systems, micro-ingredient handling, premix batching, and bulk ingredient storage for macro-nutrients including corn, soybean meal, distillers grains, and specialty ingredients. We engineer ingredient handling systems for accurate batching, dust control, and smooth flow to the mixer.
Dust Control & Safety Systems
Feed processing and flour milling facilities have significant dust explosion risk under NFPA 61 and 652. Our engineering team designs dust control systems, explosion venting, and ignition prevention features as integral parts of the facility design — not afterthoughts.
Facilities Designed Around Your Production Goals
A feed mill or flour mill is only as good as the process design it was built around. Building a beautiful structure around a poorly conceived process flow produces an expensive, underperforming facility.
Todd & Sargent begins every feed or flour facility project with a detailed process engineering phase. We work with your production team to understand your formula mix, ingredient sources, throughput targets, quality requirements, and operational constraints — then design the process flow and equipment selection that meets those requirements most efficiently.
Our process engineers develop complete process flow diagrams (PFDs), equipment sizing calculations, and mass balance analyses before structural or mechanical design begins. This process-first approach ensures that the facility we build is actually designed to produce what you need to produce — not just a generic structure with processing equipment inside.
Animal feed manufacturing: poultry, swine, cattle, aquaculture
Commercial pellet mill facilities and retrofit expansions
Flour milling: wheat, corn, specialty grains
Feed ingredient and raw material receiving systems
Bulk liquid ingredient handling (fats, molasses, amino acids)
Micro-ingredient batching and premix handling systems
Finished product packaging and loadout
NFPA 61/652 compliant dust management systems
Build a Feed or Flour Mill That Performs
Contact our team to discuss your feed manufacturing, pellet mill, or flour milling facility project.
