Project Description
Wayne Farms LLC is one of the largest vertically integrated poultry producers in the U.S. with annual sales exceeding $2.2 billion. They own and operate 11 fresh and further-processed facilities throughout the Southeast and produce more than 2.6 billion pounds of poultry products each year. Wayne Farms LLC has partnered with Todd & Sargent for their Alabama-based poultry feed mill with a projected output of 25,000 tons per week.
Project Features
- Receiving Systems
- Rail receiving for corn rated at 50,000 BPH
- Rail receiving for soft stocks rated at 17,500 CFH
- Truck receiving rated at 14,000 CFH/280 TPH
- Ingredient Storage Bins
- 30 ingredient bins to mixers – 5,258 tons
- Six pellet mill surge bins – 984 tons
- 30 bulk loadout bins – 6,000 tons (dual driveways)
- Whole Grain Storage
- 1 million bushel capacity
- Soybean Meal Storage
- 4,200 tons
- Dual Batching
- 162 TPH system capacity
- Dual 10 ton mixers
- Two 20 bin micro ingredient system
- Pelleting: 270TPH
- Three pellet lines each providing 85 TPH
- Three pellet mills, each with dual conditioners, horizontal coolers, and a crumbler
- Support Systems
- Complete plant automation, electrical, and mechanical installation